CUSTOM APPAREL MANUFACTURING

End-to-End Custom
Apparel Manufacturing
for Growing Brands

From your tech pack to delivered bulk order in 40 days.
300 unit MOQ. DDP delivery to USA, UAE,
Australia and New Zealand.

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WHAT IS

CUSTOM APPAREL
MANUFACTURING

What Is Custom Apparel Manufacturing — and
Why It Matters for Your Brand

Custom apparel manufacturing is the process of producing garments built entirely to your specification — your fabric, your fit, your construction, your branding — rather than sourcing pre-made blanks and adding a label. The difference matters more than most brands realise when they start. A wholesale blank is a commodity. It is the same garment sold to hundreds of other brands, available to any competitor who wants to replicate your product at the same factory. There is no proprietary fit. No controlled fabric weight. No construction standard that belongs to your brand. Custom apparel manufacturing gives you ownership of your product. Your hoodie is built to your exact GSM specification, your exact fit standard, your exact neck rib construction. The garment your customer buys in season three is identical to the garment that launched your brand — not because you got lucky, but because the production standard is locked and repeatable.
As a cut and sew manufacturer, we build every garment from raw fabric rather than cutting and sewing pre-constructed blanks. This means we control every variable — fabric weight, shrinkage, seam construction, finishing — across every unit in every order. It is the only method that delivers true consistency at scale. For a growing apparel brand, this is not a luxury. It is the production infrastructure that makes scaling possible. When your retailer doubles their order, when your DTC revenue grows and repeat customers expect the same quality they first bought, when you need to bring in a second warehouse — your garment manufacturing company needs to be able to deliver the same product at 500 units that it delivered at 300. That is what custom apparel manufacturing with AJ Apparel International provides.

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YOUR FABRIC

Choose the perfect fabric, weight, and finish for your brand.

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YOUR FIT

Develop a fit that represents your brand and sets you apart.

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YOUR CONSTRUCTION

Control every detail - from seams to stitching to finishing.

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YOUR BRANDING

We bring labels, packaging, and brand vision to life.

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OWNERSHIP OF YOUR PRODUCT

You own the fit, fabric & construction. Not your competitor.

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CONSISTENCY AT EVERY SCALE

The same quality at 300 units or 30,000

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LOCKED STANDARDS YOU CAN RELY ON

Propiretary fit, fabric & construction - locked & repeatable.

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BUILT FOR GROWTH

Your manufacturing partner for every stage of your brand.

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CUT & SEW EXPERTISE

We build every garment from raw fabric for true quality & consistency.

OUR MANUFACTURING CAPABILITY

Full-Range Custom
Clothing Manufacturing

Built for Brand-Level Production

AJ Apparel International is a custom clothing manufacturer operating through a vertically integrated production facility. We control every stage of production under one roof — fabric sourcing, cutting, sewing, finishing, quality control, and packaging.
This is not a sourcing operation. We do not subcontract your order to a third-party factory and manage the relationship on your behalf. We are the factory — which means we control the quality, the timeline, and the production standard directly.
Our OEM apparel manufacturer capability covers the full range of knitwear and fleece garment categories. We produce for brands across streetwear, fashion, activewear, corporate, golf, and private label categories — with consistent quality standards across every product type and every order size.
Our minimum order quantity is 300 units per style per colour. This is a deliberate positioning decision. We are not a print-on-demand operation or a sample house. We are a production facility built for brands that have validated their product and are ready to produce at commercial scale — with the quality, compliance, and consistency that retail buyers and direct-to-consumer customers demand.
As a private label apparel manufacturer, we handle complete custom branding on every order — woven labels, neck tapes, hangtags, Pantone-matched colours, and branded packaging. Your brand identity is applied with precision on every unit before shipment.
All orders are delivered DDP — Delivered Duty Paid — meaning all customs clearance, import duties, and freight are handled on your behalf. You receive your order at your warehouse door with no additional charges or customs complications.

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VERTICALLY INTEGRATED

All Processes In-House

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QUALITY YOU CAN TRUST

Controlled At Every Step

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FULL-RANGE CAPABILITY

Knitwear, Fleece & More.

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MOQ 300 UNITS

Per Style Per Colour.

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COMPLETE BRANDING

Labels, Tags, Packaging & More.

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DDP DELIVERY

No Extra Charges. No Hassle.

THE CUT AND SEW DIFFERENCE

Why Cut and Sew Manufacturing Produces Better Results Than Wholesale Blanks

Most apparel brands start with wholesale blanks. It is the fastest route to market — source a pre-made garment, add your label, sell. For validating a concept, it works. For building a brand, it creates a ceiling that is very difficult to break through. The problem with wholesale blanks is not quality — it is control. When your product is built on a blank, the fabric weight, the fit, the construction, and the finishing are all set by the blank manufacturer. You can change your label. You cannot change your garment. Cut and sew manufacturing removes this ceiling entirely. As a cut and sew manufacturer, we build your garment from raw fabric to finished product. Every specification is yours.
The GSM you specify is the GSM we produce. The fit standard you approve on your sample is the fit standard locked into every bulk order. The neck rib construction, the hem finish, the sleeve length — all controlled, all repeatable, all owned by your brand. This ownership has real commercial value. When a retailer asks for your tech pack, you have one. When a buyer wants to audit your supply chain, your manufacturer is certified and compliant. When your brand grows and you need to scale production, your production standard scales with you — because it is locked in a system, not dependent on which blank was available that season.

You cannot change your garment.

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Cut & sew manufacturing removes this ceiling entirely

As a cut and sew manufacturer, we build your garment from raw fabric to finished product. Every specification is yours

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Complete Control. Built your way.

The GSM you specify is the GSM we produce. The fit standard you approve on your sample is the fit standard locked into every bulk order. 

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Ownership That Scales With Your Brand

This ownership has real commercial value. When a retailer asks for your tech pack, you have one. When a buyer
wants to audit your supply chain, your manufacturer is certified and compliant. 

BETTER CONTROL. BETTER QUALITY. BETTER RESULTS.

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Your Brand.
Your Standards.

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Designed to Differentiate.
Built to Last.

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Scale With Confidence.
Deliver With Consistency.

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From Concept to Customer.
We Built It Right.

WHAT WE PRODUCE

Products We Manufacture —
300 Units Per Style Minimum

We produce across all core knitwear and apparel categories. Every product is available from 300 units per style
with complete custom branding, Pantone colour matching, and private label packaging.

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Hoodies & Sweatshirts

Cotton fleece pullovers, zip hoodies, crew neck sweatshirts, and half-zip styles. French terry, brushed fleece, and heavyweight constructions. Built for retail margins and repeat production consistency — not wholesale blanks with your label added. Every hoodie is manufactured to your exact specification.

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Tracksuits & Co-ord Sets

Custom tracksuits, matching co-ord sets, and jogger sets in cotton fleece and French terry. Full Pantone colour matching, custom labels, branded packaging, and matching fabric weight across jacket and trouser pieces. Built to streetwear construction standards.

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Polo Shirts

Custom polo shirts in pique and interlock constructions. OEM manufacturing capability for brands supplying golf, corporate, retail, and fashion markets. Consistent sizing, clean collar construction, and repeatable quality across large-volume orders.

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T-Shirts

Single jersey, heavyweight, and oversized t shirts manufactured to specification. Cut and sew approach — not blanks. Weight, fit, neck construction, and branding all controlled to your standard and locked for repeat production.

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Fleece Garments

Cotton fleece, French terry, and polar fleece across all garment categories. Custom fleece manufacturing for brands producing seasonal collections, essentials programmes, and activewear ranges. Available from 300 units per style

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Streetwear

Dedicated production for streetwear brands. Heavyweight hoodies, custom tracksuits, oversized t-shirts, and co-ord sets built to the finish, weight, and construction standards the streetwear market demands — delivered consistently across repeat orders.

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300 Units Minimum Per Style

No Compromise on Quality. No Shortcuts.

THE 40-DAY PRODUCTION PROCESS

Our 40-Day Custom Apparel Manufacturing Process

From your first contact to delivered bulk order in 40 days. No 90-day lead times. No waiting three weeks for a quote.
No bulk that does not match the sample.

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Step 2 — Pricing in 48 Hours | custom apparel manufacturing
Step 3 — Lock Your Production Standard | custom apparel manufacturing
Step 4 — Bulk Production Begins | custom apparel manufacturing
Step 5 — Production Standard Locked Forever | custom apparel manufacturing

Step 1 — Submit Your Brief (Day 0)

Share your tech pack, reference garment, or written description. Include target fabric, weight, colour, and branding requirements. No formal document required.

Step 2 — Pricing in 48 Hours (Day 1-2)

Unit cost, lead time, and sample cost confirmed within 48 hours. No waiting. No chasing.

Step 3 — Lock Your Production Standard (Day 7)

Sample produced on the same machines, with the same fabrics, as your bulk order. What you approve is exactly what you receive at scale.

Step 4 — Bulk Production Begins (Day 8-37)

Full production begins immediately on sample approval. Delivered by air or sea within 40 days.

Step 5 — Production Standard Locked Forever

Every approved sample becomes your permanent production standard. Zero variation on repeat orders.

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Total Timeline: 40 Days From Approval to Delivery

For full detailed process, visit our About Us Page.

MARKETS AND DELIVERY

Custom Apparel Manufacturing
With DDP Delivery to Your Door

We deliver DDP to brands across four primary markets. All customs clearance,
import duties, and freight are handled on your behalf.
You receive your order at your warehouse door.

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USA

UAE

Australia

New Zealand

Primary Market

US LLC structure, USD invoicing, DDP delivery to any US address. The majority of our clients are US-based apparel brands across streetwear, fashion, activewear, and private label categories. US-standard contracts for every order.

Zero Competition Market

High demand for quality custom apparel manufacturing with virtually no local supply. DDP delivery to Dubai, Abu Dhabi, and across the Emirates. Full compliance documentation for UAE import requirements.

Growing Market

Strong apparel brand development market with limited local manufacturing supply. DDP delivery to Melbourne, Sydney, Brisbane, and Perth. Same lead times and production standards as US orders.

Emerging Market

Full production capability for New Zealand apparel brands. DDP delivery and consistent lead times. Same quality standard and compliance documentation as all other markets.

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One Price. Delivered. No Surprises

Focus on your brand - we handle the rest.

Frequently Asked Questions 
Custom Apparel Manufacturing

What is the minimum order quantity for custom apparel manufacturing?

Our minimum order quantity is 300 units per style per colour across all product categories — hoodies, sweatshirts, tracksuits, polo shirts, t-shirts, co-ord sets, and fleece garments. We do not offer sub-300-unit production runs.

40 days from approved sample to delivered bulk order. Sampling takes 7 working days from brief submission. Pricing is confirmed within 48 hours of receiving your brief. Total time from first contact to delivered order is approximately 40 days for standard styles.

Cut and sew manufacturing builds your garment from raw fabric to finished product — every specification is yours and locked for repeat production. Wholesale blanks are pre-made garments with your label added — the construction, fit, and fabric are set by the blank manufacturer, not your brand.

Yes. All orders include full private label capability — custom woven or printed labels, neck tapes, hangtags, Pantone-matched colours, and branded packaging. Your branding on every garment before shipment.

Hoodies, sweatshirts, tracksuits, co-ord sets, polo shirts, t-shirts, fleece garments, and joggers. Fabric constructions include cotton fleece, French terry, single jersey, pique, and interlock. We do not manufacture flat knit sweaters or woven garments.

7 working days from brief submission. Samples are produced on the same machines and fabrics as your bulk order — not pre-made stock with your label added. Sample fees are credited in full against your bulk order.

We deliver DDP to the USA, UAE, Australia, New Zealand, and other markets on request. All customs clearance, duties, and freight are handled on your behalf.

We are a manufacturer with a US commercial presence. AJ Apparel International LLC is a US-registered company. Our production facility is vertically integrated — we control fabric sourcing, cutting, sewing, finishing, and packaging. We are not a sourcing agent or middleman.

SEDEX SMETA 4-Pillar, GOTS, BCI, GRS, RCS, Higg Index, and Inditex compliant. Full compliance documentation is available on request for any order.

Pricing depends on product type, fabric specification, construction complexity, order quantity, and delivery destination. We provide full unit cost, sample cost, and lead time confirmation within 48 hours of receiving your brief. Use the Get Pricing Only button below to receive a quote without any production commitment.

Ready to Start Your

Custom Apparel Production?

If you are ready to move from wholesale blanks to brand-owned production — or if you are scaling an existing line andneed a manufacturer that delivers consistently — let’s talk. Average response time under 12 hours. Production slots fill 2-3 weeks in advance.

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